Coding is an integral part of modern production processes. Product labeling, batch numbers, expiration dates and barcode printing are all done through industrial coding systems. However, errors can often occur in coding processes. These errors can both disrupt the production process and increase costs. In this article, we will discuss the most common coding errors and their solutions.
1. Ink Spreading or Fading
Issue:
If the ink spreads or fades during coding, the text becomes illegible. This is usually related to incorrect ink selection or drying time.
Solution:
- Choose the type of ink suitable for your production line.
- Optimize drying time and ambient temperature.
- Clean the coding surface to ensure proper ink adhesion.
2. Missing or faint prints
Issue:
Sometimes the coding device may produce incomplete or faint prints. This is usually due to a clogged print head or low ink level.
Solution:
- Clean the printhead regularly.
- Check the ink levels and correct any deficiencies.
- Check the correct pressure and speed settings of the printer.
3. Incorrect Date or Batch Number
Issue:
Coding machines sometimes print the wrong date or batch number. This usually happens when the system is not updated or due to incorrect data entry.
Solution:
- Update the coding software regularly.
- Train data entry operators and tighten controls.
- Minimize human error by using systems with automatic data extraction.
4. Coding Machine Not Working or Giving Error
Issue:
Coding machines may occasionally freeze, give error messages or not work at all.
Solution:
- Eliminate system errors by restarting the machine.
- Check electrical connections and cables.
- Get professional support by contacting an authorized technical service.
5. Problems Arising from Environmental Factors
Issue:
Environmental factors such as temperature, humidity and dust can adversely affect ink drying time and print quality.
Solution:
- Stabilize the temperature and humidity levels of the production area.
- Clean the coding area regularly to prevent dust accumulation.
- Use ink types that are resistant to different environmental conditions.
Conclusion
Coding errors can cause serious problems in the production process. However, it is possible to avoid these errors when appropriate measures are taken. With regular maintenance, correct equipment selection and employee training, you can ensure maximum efficiency in your coding processes.
